Current situation and development trend of China's

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The current situation and development trend of China's food and packaging machinery industry (III)

2. The domestic market was about 71.2 billion yuan in 2004. If the growth rate was 16%, it could only meet the delivery value of 64.7 billion yuan by the end of 2005. If the export growth rate could reach 15%, it would reach 510 million dollars (4.2 billion yuan) by the end of 2005, and the domestic market would import food and packaging machinery as high as 3 billion dollars. It is predicted that by 2006, new sterilization technology, fresh-keeping technology, active packaging technology and antibacterial packaging technology will be introduced into China with the equipment. These technologies have not been developed in China. At that time, some enterprises will learn from these technologies to develop their new products. During the "Tenth Five Year Plan" period, the domestic equipment share of high-end products is only about 1/3, and most of the equipment imported in recent years will be developed by China. Due to insufficient investment in scientific research and too little development funds, this difference in new technologies and products will be maintained for at least ten years. However, the export sector is likely to rise rapidly. At present, some relatively new domestic technologies are applicable technologies and equipment for the Southeast Asian market, Russian market, Middle East and African market in the next few years, and the export prospect is promising. In recent years, export growth has reached more than 20%. For example, Guangzhou dayilong company has begun to export the whole line in complete sets in 2004 to undertake packaging engineering. First, the definition: the ratio of the increase in lining heating thickness to the initial lining thickness is US $8million. At the beginning of 2005, the export - single is US $14million; Shantou Anping food machinery factory, Yuedong machinery factory, Shantou Dongyuan Light Industry Beijing major scientific and technological achievements transformation and industrialization project the industrialization of green printed circuit preparation technology based on nano materials has successfully passed the acceptance of the expert group. The equipment export proportion of enterprises such as machinery factory Co., Ltd. and Zhangjiagang Jinduo packaging machinery Co., Ltd. is more than 60%, and half of China Hualian (Wenzhou) billion yuan sales are exports. The above-mentioned enterprises are all good exporters. I believe they can do it, and everyone here can do it. Some enterprises also want to export, but they do not take the initiative and have no popularity abroad. Recently, several enterprises reported that after the equipment export was completed, world-renowned enterprises took the initiative to come to the door to cooperate in production, such as Zhaoqing Kehua and Shantou Dongyuan. Tetra Laval of Sweden is a world-renowned enterprise. China has imported more than 1000 of their cattle production lines, but some of the equipment they "export" to Chinese enterprises is entrusted to our Hangzhou Central Asia Machinery Company, daylong company and Lehui group. The process of going up the wall must be standardized, but it is all Tetra Pak's brand. It also shows that the manufacturing level of some of our enterprises has reached the world advanced level. The British and Spanish associations hope to find agent enterprises in China for transition, and then talk about cooperative production. We clearly told them that the price of similar machines in China is much lower than that of them, and their ordinary equipment is difficult to compete with our domestic equipment. We always encourage them to cooperate with Chinese Enterprises in production and let them manage foreign sales. The key is that they don't know much about our manufacturing capacity, and their trust is still tricky; Enough. If we want to gain international trust, we must make our products appear on appropriate occasions. Foreign enterprises are specialized in collecting product intelligence at large-scale domestic industry exhibitions, so we should seriously show ourselves. The Canton Fair and the South China International Trade Fair are exhibitions specially provided for foreign businessmen to purchase Chinese products, especially the South China International Trade Fair, which is mainly aimed at 10 countries of the association of Southeast Asian nations. Moreover, the association has won the organizing committee to organize groups to participate in the exhibition. Next year, it will strive to set up a special hall for food and packaging machinery. Moreover, the equipment exported by our industry to ASEAN countries accounts for 25% of the total export volume. It is hoped that enterprises interested in exporting will not give up the opportunity of the South China International Trade Fair. There are also some internationally renowned exhibitions, such as Dusseldorf in Germany, Milan in Italy, Chicago and Las Vegas in the United States, and there are more and more booths in China. Even the newly opened packaging machinery exhibition in Hyderabad, India, is also very popular. The association will organize member enterprises to participate in the above-mentioned large international exhibitions to promote the export of the industry. However, we also hope that the exhibitors will not quote too low prices, but must add the costs of after-sales service, social costs, quality assurance costs, etc. we cannot only consider the hard costs, and do not bring low-cost competition to the international market. The most important thing is to ensure product quality. Without high-quality products, there is no; We're going to show up at various exhibitions. The plan hopes that the export volume of China's food and packaging machinery will reach 1.2 billion US dollars/year by 2010, and a number of high-level equipment will be exported

IV. the gap between the industry and foreign level

1. The countries with high level of packaging and food machinery abroad are mainly the United States, Germany, Japan, Italy and the United Kingdom. German packaging machinery is in a leading position in terms of design, manufacturing and technical performance. 77% of German packaging machinery is exported. China is a major exporter of German food processing and packaging machinery. The most famous company is Krones, whose sales reached 2billion euros in 2002. China's well-known beer enterprises have imported their equipment. In recent years, German equipment has shown the following characteristics: (1) the degree of process automation is getting higher and higher. At present, automation technology has accounted for more than 50% of the packaging production line, and a large number of computer design and electromechanical integration control are used to improve the yield of cattle, improve the flexibility and flexibility of equipment, and increase the manipulator to complete complex packaging actions (simulated hand packaging). Each manipulator is controlled by a separate computer. The camera monitors the packaging action and feeds back the information to the computer to adjust the action range and ensure the high quality of packaging. At the same time, it has the function of automatic identification of packaging material and thickness, and then the computer calculates and controls the mechanical action. It is a completely adaptive system to ensure that the system works in the optimal state. (2) Improve production efficiency, reduce process cost, and meet production requirements to the greatest extent. Germany's beer and beverage filling equipment has reached 120000 bottles/hour, and the cigarette packaging machine has reached 12000 pieces/minute. Once the high-speed equipment breaks down, the loss is also amazing, so the high-speed equipment must have a fault analysis system (self diagnosis system) and be able to latch and remove the fault, so that the production rate can be improved. (3) Adapt to product changes, the design has good flexibility and flexibility. In order to meet the needs of competition, the cycle of product upgrading is getting shorter and shorter. Some products even change every season, but the production quality is very large. The life of packaging machinery is much longer than the life cycle of products. Therefore, some packaging machinery can only adapt to product changes with flexibility and flexibility, including flexibility in quantity, flexibility in structure and flexibility in supply. The structure can adopt unit modularization and flexible supply and demand, which means that one machine can realize multiple packaging combinations, set multiple feeding ports and different forms of packaging, and then combine them into one medium packaging. (4) Strong supply capacity in complete sets. For example, a beverage filling line has more than 200 microcomputer components and more than 100 control software. The filling and capping part is a combination of two sets, which are shared by other parts. The overall effect is a production line with 120000 bottles/hour. A supplier can carry out engineering design, installation, commissioning for users, and finally submit it to Sichuan households for acceptance. (5) Packaging machinery design generally adopts Sichuan simulation design technology. Various machine units are stored in the computer in the form of database, and the drawings are digitized and input into the computer. ABS resin can be mixed with a variety of resins to form blends, and the computer automatically synthesizes three-dimensional models; Ran inputs the actual production indicators and data, possible faults, etc. into the computer, and the computer three-dimensional model can be operated in imitation of the actual work situation, demonstrating the matching of production capacity, scrap rate, production links, where the bottleneck of the production line, etc. the model can also be modified according to the user's opinions until the user is satisfied. After adopting computer simulation technology, the design cycle of packaging machinery and the development cycle of new products are greatly shortened

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